Batchmaster® counting systems are the only counters that utilize patented dual view scanners that provide the highest accuracy count possible. Out of tolerance parts are rejected prior to entering a package. The latest Batchmaster® IV counter is an accurate high speed counting system that detects and rejects parts one-third smaller or larger than a target part thereby separating the good parts from the bad. The processing unit is designed with a transparent front panel for visual inspection of gate movement and product flow. These counters can easily integrate with upstream and downstream packaging equipment. Batching Systems can provide standalone counters or fully integrated turnkey packaging systems.
The Batchmaster® IV Counter now includes bar code reading and recipe management. Advanced programming and large 10.4" color touch screen provide user friendly intuitive set-up, data monitoring, self-diagnostics, verified motion control technology, remote access, multi-language options, and custom password lock outs.
BMIV DV100 5G Counter
Electronic parts counter
Dual BMIV DV100 5G Counter
2 Electroinc product counters utilizing 1 HMI.
Standard Features
Patented dual view optics, 3-D imaging, in-flight volume analysis, self-diagnostics, out of tolerance reject, high resolution scan, multiple dump feature, clean contact surfaces, partial accumulation feature, storable set-up parameters, continuous run operation, touch screen controls, expandable network, hydraulic stand on casters, compatible controls, no changeover tooling. Two-gate body disassembles without tools in seconds for easy cleaning.
Power Requirements
120 VAC, 1 Phase, 60 Hz @ 15 Amps
Part Size Range
Counts parts from 1/16" up to 3" x 7 1/2". Depending on size of scanner
Nuts, Bolts, Washers, screws, Medical and dental devices, food, toys, fasteners, jewelry crafts and beads, aerospace hardware, pet supplies, sporting goods, plumbing, electronics, candy, tablets, rings, etc.
Air Requirements
No air or gate sensors required. All movements controlled and verified with stepper motors.
Footprint
50” deep x 30” to 34” wide. Height varies depending on configuration and adjustment.
Available Vibratory Feeder Bowls
24 EGV: up to 500 linear inches of feed per minute
30 EGS: up to 300 linear inches of feed per minute
15 C/24 OT: up to 250 linear inches of feed per minute
18 C/30 OT: up to 250 linear inches of feed per minute
Batchmaster® Part Counting Systems Offer:
Flexibility
Small foot print that can weigh a wide variety of shapes and sizes with no tooling. Weigh “count” or weigh batches by pounds, ounces, kilograms, or grams.
Quick Changeover
Typical product changeover of 2 minutes or less. Recipe set ups can be saved on system or remote network. Bar code scanner can be added for quicker loading of saved recipes.
Versatility
System integration to any type of packaging machine. Designed for short or long production runs.
Cost Savings
Virtually no wear parts, servo motors with no linkages. Decrease or eliminate product giveaway with this new patented precision filling technology
Count Accuracy
Patented Dual View Scanner verifies the 3D volume of each part in real time. Out-of-tolerance product can be rejected before entering the package
Value
Increased output, 2 to 3 times faster than other counters on the market. Can count at over 100 batches per minute
Volumetric Accuracy
Accumulated volumes routinely exceeds multi-head weigher accuracy and speeds
VMAS Technology
Verified Movement & Speed of all mechanical movements via a true closed loop system, making this equipment easily validated
